RICHARD H. LIEB
108 McCaw Drive
Pittsburgh, PA 15204-1516
412.922.4569 or 412.860.4890
PROFESSIONAL EXPERIENCE
Ascent Media, San Jose, CA
Senior Project Manager Consultant 3/08 – Present
Hired to manage their $8M ‘Super Head End’ project for Verizon FIOS implementation in Bloomington, IL. Project started 1-1/2 months behind schedule, and now is ahead of primary redundant SHE-1 project in Tampa, FL. Management includes engineering, installation, system design, customer relations, and risk management. Project to complete 7/1/08 with option to continue managing VHO’s 9, 4, and 1.
Completed Fox News DC and The Weather Channel upgrade to HD
Azcar USA, Canonsburg, PA
Director, Project Management and Technical Services 3/07 – 3/08
Hired to modify Azcar from a silo based organization to a PMO and manage the US organization
§ Build a professional project management group and institute resource management to optimize manpower throughout organization
§ Adopted Technical Services group under my direction when Director of Technical Services resigned. This includes the installation, shop, and service personnel
§ Designated responsible for corporate resource management, the constitution into our newly instituted pipeline system, and integration into awarded projects
Coherent Systems International, Uniontown, PA
Program Manager Consultant 5/06 – 10/06
Contracted to initiate program management over six (6) government contracts, most classified ‘secret’
§ Established process / procedure for project management; mentored project engineers on documentation and quality guidelines
§ Initiated 3 quote purchasing; re-negotiated existing purchases; defined inventory system needed on standard/classified material
§ Mentored ‘Plan, Source, Make, Deliver, Review’ process within staff while writing job descriptions, annual goals & expectations with new and existing personnel
§ Provided and assigned QA training / testing for production personnel; established a safety group
§ Worked with Operations Managers to clearly define strategic and financial goals, cost savings, and potential markets
Providing guidance to engineering group (Uniontown, PA) and Manufacturing/Production group (Windber, PA)
First Energy Nuclear Operating Corporation, Shippingport, PA
Program Scheduler Consultant 3/06 – 5/06
Contracted with FENOC program and project management staff, in conjunction with other various disciplines, to determine and describe the ‘outage’ schedule and manpower loading of 2006/2007. MS Project was the tool chosen.
ESS LLC, Pittsburgh, PA
Program Manager Consultant 11/05 – 3/06
Hired as Consulting ‘Crisis’ Program Manager on a Northrop Grumman / USPS system; system required within 40 days; no working design nor were materials or subcontracts on order to initiate production.
Government contract with initial value of $14 million with an extended contract value of another $21 million once system proven; 2007 contract value $53 million.
Teamed ESS engineers and consultants - redesigned the mechanical unit, designed an electro/pneumatic control system, negotiated contracts, and standardized product. (Matrix managed 23 employees + 4 subcontractors); Interim Director of Engineering providing direction of document control, SolidWorks CAD, and AutoCAD drawing package to support contract.
Initiated Lean Manufacturing/Production and provided delivery of 2 units per week in 4 sizes, with shipping throughout the country; worked toward ISO certification.
Ionics Inc., Bridgeville, PA
Plant Manager Consultant 2/05 – 11/05
Hired into role of Plant Manager (Project Manager) to attain a move in a timely manner. During September, 2004, Ionics fabrication facility (Bridgeville, PA) was flooded. In March, Ionics was acquired by GE and required to consolidate into their Canonsburg, PA assembly location and, relocate the water conditioning assembly operation to occur simultaneously to a site near Canonsburg, PA.
Responsible for moving 175,000 ft2 fabrication shop, 7,500 ft2 office, & 35,000 ft2 water cond. assembly group
Project management included all aspects of machinery relocation (foundation, electric, pneumatic, hydraulic, control, etc.), design, layout CAD drawings & construction of offices (cubicles & walls thru HVAC, network thru phones), light manufacturing (water cylinder manufacturing thru activated carbon compounding process, machinery, and inventory), and design, layout, and management implemented under GE Six Sigma discipline and methodology.
Crown Castle International, South Pointe, PA
Manager – Systems Engineering 6/00 – 11/04
Hired initially as a consultant to evaluate and manage Crown’s IT and Engineering that were out sourced. Evaluation illustrated mishandling of both dBase and engineering over previous 3-year period. Wrote ‘business plan’ (3 and 5 year) proposal to Crown and implemented to bring both IT and engineering internal. The basis of the business plan, was an internal only CCiSite link & oracle database real time feed with integration to customers in year 4. Initiated the Asset Management group and during the next 5 years, wore “two hatsâ€:
IT
§ Performed system design and engineer role by providing specification of Crown’s CCiSite internal internet based application management system including integrated applications such as PhotoManager, Site Data Manager, On Line Application, Site Inspection, plus implementation of CAD drawing and document systems
§ Defined the Data Dictionary of the Oracle dBase system based upon ‘customer’ interviews and engineering need
§ Performed a data scrub and consolidation of distinct Excel and Access information into the Oracle dBase
§ Defined and managed QA of designed systems to written specifications globally (US, UK, and Australia)
Engineering
Wrote Crown’s CAD, Engineering, and Construction standards; AutoDesk AutoCAD and Inventor concentration
Teamed with UK and Australian groups to globalize both IT and Engineering standards
Worked to assure structural integrity, RF EMI / EMC separation, safety compliance, and compound space & utility integration capability. This included: Standardized on a structural analysis FEA package, Writing a RF separation matrix for EMI, and Provision of AutoCAD representations of 10,219 sites and tower structures
Provided guidance and communication conduit between all EKC related parties–IT, Engineering, OEM’s, regions
Assisted with federal compliance (FAA & OSHA), good engineering practice, drawing practice and policy
Initiated ‘Asset Management’ (CCI’s version of Project Management) program
Managed CAD / Engineering group plus associated CAD ‘Second Source’ - 16 direct reports in Engineering, 6 indirect reports in IT and 42 indirect national asset personnel. Duties included reviews, salary, benefit, pension, training, bonus, and essential daily personnel tasks.
Teamed a forum of 8 national structural engineering companies to provide standardized analysis in USA
Provided Sarbanes Oxley process/procedure interface for A&O division
Alliance Machine Company, Alliance, OH
Vice President - Engineering and Production 4/99 – 12/99
Ø Recruited to position by President (previous VP of Operations of Conair)
Holding company requirement: Put Company in black by end of 4th quarter, diversify from solely a large mill and shipyard crane provider, and negotiate with the large (1500 person) union labor force
Ø Started with a 2nd quarter loss of ~$237,000; 4th quarter ended with ~$23,000
Ø Increased ‘on-time’ deliveries by 40%; Decreased downtime by 23% in six months. Negotiated 3rd shift be used for machine repairs and proactive maintenance, and moved engineering into use of AutoCAD from board and required checked drawings on floor.
Ø Lead joint engineering and production team to acquire AISC major bridge and paint certification, achieving certification to fabricate ODOT road bridge trusses in 5 weeks, and acquisition of $4 million tentative contract with ODOT
Ø Developed ‘new design’ mid-sized crane. Mechanical design developed utilizing Pro-E 3-D modeling with FEA modeling including design replacement part model and catalog
Ø Instituted Production Control to optimize machine and manpower - order through shipment, installed an MRP system, and teamed with purchasing reduced vendors & BOM’s - started consignment & kit assembly on production floor
Ø Holding company closed Alliance Machine on December 31, 1999
Conair Group, Emsworth, PA
Director - General Engineering and Operations 1997 - 1999
Ø Responsible for consolidation of engineered product lines from 8 distinct areas & states into one corporate headquarters - Emsworth, PA with one 120,000 sq. ft. manufacturing in Franklin, PA
§ Increased and maintained engineering performance through consolidation and centralization
§ Consolidated eight engineering & manufacturing divisions into a corporate & manufacturing center
§ Manufacturing systems utilized KanBan and Lean manufacturing; initiated effort for ISO certification
§ Responsible for hiring of replacement engineering and ‘product specialist’ personnel
§ Transfer of technology and reverse engineering required over most of product lines
Ø Initiated 8 product ‘business units’ including a staff of 10 with supervision responsibility and 46 multi-disciplined engineers, 8 product engineers, 6 manufacturing engineers & 8 product supervisors
Ø Designed 2 patented machine systems – application & exclusivity process agreement with DuPont & BASF
§ DuPont nylon autoclave processing mobile cart with multi-product programmable design. Cart design included every engineering aspect from structural design, electric DC gear motors, self contained hydraulic and pneumatic systems, and PLC based touch screen MMI control. Largest and most expensive product ever designed by Conair; 15 sold through 1999
§ BASF granulator and feed system that mechanically self adjusted based upon centrifugal forces, temperature and speed measurement, and product chemistry
Ø Responsible for budget and P/L of Project Management & Engineering, Detailing & System Design groups.
Ø Managed multi-disciplined engineers, technicians and designers including staffing & recruitment
Ø Provided sales and marketing support nationally and internationally, over multiple product lines, including manufacturing implementation for European & Asian standards
Ø In July 1998, assumed VP of Operations duties
§ Charged with additional responsibilities to maintain operations of consolidated production facility. VP of Operations resigned with no successor; interim responsibility continued until 4/1999. Monthly production of 8 product lines varied from $22-24 million per month in shipments. Worked with engineering and production groups to further optimize production using Lean techniques.
Hoogovens USA, Greentree, PA
Chief Engineer 1995 - 1997
Recruited by the Netherlands Management to grow the USA market; expand product offerings
Product: blast furnaces and blast furnace relines; Office: 17 engineers based in Pittsburgh offering 4 disciplines: mechanical, electrical, piping, and construction
Expanded product line to include products and systems available in Netherlands
Opened 3 satellite sites - Chicago, Sault St. Marie, and Hamilton, managing 70 engineers and accountable for estimation, specification, performance and P&L of engineering and projects including the responsibility for technical sales support, proposal and presentation
Hoogovens, USA sold to British Steel end of 1997
Industrial Control Enterprises, Gibsonia, PA
Owner / President 1981 - 1995
Ø Founded at the request of former Mesta Machine customers
Ø Provided custom electro/mechanical engineering, systems and services
§ System integration and consulting company ($4M sales annual; 14 employees)
§ Cabinet, control box, wiring and routing; PLC integration and programming; Supervisory and monitoring computer systems; Integration and electro/mechanical engineering design including hydraulics and pneumatics
§ Customized project management, integration and installation
§ Sole provider of process integration of both ferrous & non-ferrous materials including, but not limited to, cabinets, wiring, communication, electro/mechanical integration, project management and installation: PEC, LectroMelt, EMC, and MSA
§ Provided project support of equipment design, systems adaptation, special project management and installation to Davy, Comstock, and Davy/Dravo
§ Design of high speed / high production pin insertion equipment of prototypes for AMP and Belden
§ Design of mechanical poly / iso injection system including control systems for Cannon USA and GE
§ Integration of US made equipment and personnel for Hoogovens, USA and Voest Alpine International
§ Design of a rebar run out cutting and bending line, optimization, and control system for Applied System Associates
§ Design, installation, production control system of fiberglass tub / shower fixture lines for Universal Rundle
Mesta Machine Company, West Homestead, PA
Automation Manager 1977 - 1981
Ø Recruited to start an automation and control division
Ø Assembled and supervised a group of engineers and designers that consulted, designed and integrated custom engineering, custom systems and/or services over both ferrous and non-ferrous product offerings
Ø 1980 – 1981 assumed responsibility of project management and installation; Responsible for budget and P&L
Ø Mesta Machine went out of business in 1981
Westinghouse Nuclear Energy Systems, Monroeville, PA
Associate Engineer 1972 - 1977
Ø Worked on numerous projects relating to NRC code; wrote RCLA Computer Code Manual
Ø Provided finite element analysis of support structures and Reactor Coolant Loop piping design & analysis
Ø Managed computer Engineering Computation group of 6 (Operators of IBM 360 computers, CDC 7600 machines, and a Cybernet 173)
CAREER HIGHLIGHTS
¨ Designed much of the equipment and integrated other equipment, project managed, and installed a Refrigeration Panel plant for Davy International in Russia. Design project duration was 2-1/2 years with installation requiring physical plant modification from rebar thru heavy electric, and pneumatic / hydraulic thru control. Install took 9 months - 5 Westerners with a Russian workforce. At the end of the tenth month, production was 3 million panels per year. Davy price: $87 million (23% profit)
¨ Designed and built Nylon Production Cart for DuPont. Largest custom product ever built by Conair
¨ Designed and implemented Fluff Recovery system for Dow
¨ Designed and implemented a Dynamic Feed-roll granulation system for Prairie Packaging
CERTIFICATIONS / EDUCATION
1999 PMP (Project Management Professional)
1978-1980 Robert Morris College Business Management coursework
1972-1975 University of Pittsburgh Mechanical/Industrial Engineering coursework
1968-1972 Carnegie Institute of Technology MS (less thesis) Electro-Nuclear Engineering
1966-1968 Community College of Allegheny County AS Degrees in Math / Physics / Electronic Technology
ACHIEVEMENTS & ASSOCIATIONS
Under investigation for Secret Clearance
Author of three patents
Member of American Welding Society
Member of Pittsburgh High Tech Council
Member of Society of Broadcast Engineers
Numerous management and human resource certificates in Management Development
REFERENCES AVAILABLE UPON REQUEST
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